Over the years, grinding has been considered one of the most important manufacturing processes. Grinding is a high precision process, and the loss of a single workpiece in this stage of the production is unacceptable, for the value added to the material is very high due to many processes it has already undergone prior to grinding. This study aims to contribute toward the development of an experimental methodology whereby the pressure and speed of the air layer produced by the high rotation of the grinding wheel is evaluated with and without baffles, i.e., in an optimized grinding operation and in a traditional one. Tests were also carried out with steel samples to check the difference in grinding wheel wear with and without the use of baffles.

The aim of this work is to evaluate the mechanism of stock removal and the ground surface quality of advanced ceramics machined by a surface grinding process using diamond grinding wheels. The analysis of the grinding performance was done regarding the cutting surface wear behavior of the grinding wheel for ceramic workpieces. The ground surface was evaluated using Scanning Electron Microscopy (SEM). As a result it can be said that the mechanism of material removal in the grinding of ceramic is largely one of brittle fracture. The increase of the h max can reduce the tangential force required by the process. Although, it results in an increase in the surface damage, reducing the mechanical properties of the ground component.

CBN grinding wheels are superabrasive tools, with cutting ability higher than the conventional ones, specially used for grinding DTG (Difficult to Grind) materials. Due to the higher hardness and thermal conductivity of the CBN superabrasive grains, when compared with conventional abrasive grains, the use of CBN tools reduce the grinding temperatures decreasing the probability of workipece’s thermal damage. These proprieties of CBN grains permit lowering the energy partition because less heat is generated during grinding and much heat is dissipated through the grinding wheel instead of through the workpiece. This paper shows a research about the microstructural changes in the ground subsurface and the differences in the superficial integrity when using two types of superabrasive grinding wheels, manufactured with vitrified and resin bonds, analyzed in different cutting conditions. The ground material was the VC 131 steel, hardened and tempered. Were not observed microstructural changes in the subsurface ground with the two types of tools. As a result, the use of different types of the bonding do not affect the surface integrity neither resulted in microstructural changes, because the maximum temperatures measured in the grinding zone were lower than 125 °C, much less than the required level to cause microstructural changes.